Customized High Strength Magnetic Baking NdFeB Permanent Magnet Filter Magnetic Filter, Magnetic Separator

1.Product Information The magnetic rod filter(Magnetic grid) is a device or equipment processed and manufactured with a magnetic rod as the core part, a drawer type iron remover, and a slurry iron remover. The simplest is a single-layer grid, which consists of four magnetic rods, a stainless-st

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1.Product Information 

The magnetic rod filter(Magnetic grid) is a device or equipment processed and manufactured with a magnetic rod as the core part, a drawer type iron remover, and a slurry iron remover. The simplest is a single-layer grid, which consists of four magnetic rods, a stainless-steel shell and a bracket. At the same time, it can be divided into single layer, double layer, and multilayer. Usually square and round, if necessary, the shape can be customized according to customer drawings.

In order to facilitate cleaning, the product also has an easy-to-clean version, and the magnetic rod can be drawn out to facilitate cleaning of the stainless-steel housing. In order to reach the best condition again.

In addition, magnetic filter equipment with automatic devices can be designed according to the available needs to increase the filtering effect and reduce manual operations.

Customized High Intensity Magnetic Grill NdFeB Permanent Magnetic Filters Magnetic Filter, Magnetic Separator

2.Reference comments
Based on experience, the following two conventional styles have been summarized:
Square magnetic gridSIZE (mm)LayersHeightMagnetic Bar distance AMagnetic Bar distance BNumber of magnetic Bar
Customized High Intensity Magnetic Grill NdFeB Permanent Magnetic Filters Magnetic Filter, Magnetic Separator 100x10014050mm40mm2
2803
150x1501403
2805
200x2001404
2807
250x2501405
2809
300x3001406
28011
350x3501407
28013
400x4001408
28015
450x4501409
28017
500x50014010
28019
 
Square magnetic gridDiameter
φ (mm)
LayersHeightMagnetic Bar distance AMagnetic Bar distance BNumber of magnetic Bar
Customized High Intensity Magnetic Grill NdFeB Permanent Magnetic Filters Magnetic Filter, Magnetic Separator
 
φ10014050mm40mm2
2803
φ1501403
2805
φ2001404
2807
φ2501405
2809
φ3001406
28011
φ3501407
28013
φ4001408
28015
φ4501409
28017
φ50014010
28019
Note: The above are conventional models and can be customized

Optional
Temperature80-350 ºC
MaterialSUS304,SUS316,SUS316L
Magnetic field strength2000-13000gs
Easy to cleanwhether device easy to clean
Backflow barWhether to configure backflow bar

Cleaning method

Once the magnetic or weak magnetic substance is adsorbed on the strong magnetic rod, it is usually more difficult to remove, so the easy-to-clean design is a best practice in the industry.

The easy-to-clean design is to add a jacket to the outside of the magnetic rod. After the magnetic rod is extracted, the magnetism on the jacket disappears and the adsorbed foreign matter will fall off automatically. As shown below.

Customized High Intensity Magnetic Grill NdFeB Permanent Magnetic Filters Magnetic Filter, Magnetic Separator
Cleaning method without easy cleaning design:
 
Wrong way to cleanThe right way to clean
1) Use high-pressure air for purging1) Use the method of washing with water (suitable for wet washing), coupled with a special rag.
2) Use a rag to clean, and then clean the rag before wiping other places.2) Use a disposable non-woven fabric for wiping and discard after use.
3) Use a brush to clean3) Use a rag special for the magnetic rod to avoid the adsorbed metal powder being carried to other places with the rag.


3.Performance
The highest performance possible with different diameters
Surface Gauss6000Gs7000Gs8000Gs10000Gs11000Gs12000Gs14000Gs
Diameter
16  
19  
22  
25 
28 
30 
42 
50 
63 
100 



4.Application

Divided according to particle status
ApplicationsSurface Gauss
Dry Powder7000-8000 Gauss
Wet Slurry9000-10000 Gauss
Nanometer ParticlesOver 12000 Gauss

Divided by particle size
Absorbable to metalsSurface Gauss
>50 um iron filings1500Gs
20-50um iron filings2500Gs
Submicron iron filings, weak magnetic particles 5000Gs
Fine and weak magnetic particles, rust, etc.10000-20000Gs
 
 
What metals can be removed by the magnet?
No.MetalsMagneticMagnet actionMarks
1FeStrong magneticEasy 
2Stainless steel solder jointWeakly be magneticEasierMagnetic enhancement after welding
3SUS304 stainless steelWeakly be magneticDifficult 
4AluminumWeakly be magneticDifficult 
5316 stainless steelVery weak be magneticVery DifficultWeaker than 304 stainless steel
6CuVery weak be magneticVery DifficultDiamagnetic metal, very difficult

Ferromagnetic material: It is a metal that greatly enhances the original material, mainly iron (Fe), cobalt (co), nickel (Ni)

Paramagnetic substances: Metals that increase the original substance to a small extent, mainly (lithium (Li), sodium (Na), potassium (K), magnesium (Mg), calcium (Ca), strontium (Sr), titanium (Ti), vanadium (V), chromium (Cr), manganese (Mn), etc.

Diamagnetic material: Under the action of a magnetic field, it produces an additional magnetic field opposite to the external magnetic field, which can be understood as weakening the original magnetic field. Copper (Cu), silver (Ag), gold (Au),  in metals are all diamagnetic substances.


5.Our Advantages
1. We are manufacturer
2. More than 10 years in this industry
3. ISO/TS 16949, ISO 9001, ISO 14001, RoHS, Reach
4. Effective & professional technical support
5. Strict QC & top quality
6. Reasonable & competitive prices 
7. Professional & efficient service

6.The package
1.Use plastic tube shell to separate the magnetic rods to protect the Surface. It is convenient to take a separate magnetic bar.2.Insert foam board inside. Used for buffering, protection3.Insert the iron plate and carton from the inside out. Used for buffering, magnetic isolation and protection
Customized High Intensity Magnetic Grill NdFeB Permanent Magnetic Filters Magnetic Filter, Magnetic Separator
4.After packaging, measure the magnetic field intensity outside the carton to ensure compliance with air transport standards.5.Wooden boxes are customized according to customer requirements, which are convenient for transportation and protect products. 6. Recycled wooden pallets, wrapped with waterproof membrane to prevent moisture and loss during sea transportation.
Customized High Intensity Magnetic Grill NdFeB Permanent Magnetic Filters Magnetic Filter, Magnetic Separator


7.Production Process

Customized High Intensity Magnetic Grill NdFeB Permanent Magnetic Filters Magnetic Filter, Magnetic Separator

8.Testing Equipment
Customized High Intensity Magnetic Grill NdFeB Permanent Magnetic Filters Magnetic Filter, Magnetic Separator

9.Certificate

Customized High Intensity Magnetic Grill NdFeB Permanent Magnetic Filters Magnetic Filter, Magnetic Separator

10.Production execution standard reference
 
ProcessExecutive standard Process record Test record
Order evaluationCP / Products specificationOrder review record/
IngredientsCP / Raw-materials standard/ SOPPreparation record
Circulation card
Raw-materials test the reports
The balances daily check record
The balances calibrate record
SmeltCP / Strip casting standard /SOP Strip casting process recordSC test the report
Hydrogen breakCP / Hydrogen decrepitation
standard / SOP
Hydrogen decrepitation process record
Powder circulation card
/
Jet millCP / Jet milling decrepitation
standard / SOP
Jet milling process recordParticle size test report
FormingCP / Pressing standard
SOP
Pressing process record
Pressing block circulation card
/
SinteringCP / Sintering standard
SOP
Sintering process recordNdFeB materials performance test
report
Size and density test report
Surface test report
Approval warehouse card
MachiningCP
Machining draw
Picking record
Send the machining record
Machining products test report
Surface treatmentCP
Surface treatment draw
Send the surface treatment record
Circulation card
Finished goods size hand surface
test report
Magnetization and packagingCP / Packing specification
SOP
Magnetized record
Packing record
Finished goods performance test
report

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